SERVICE 02/06

Connect your plant once. Use the data everywhere

Data historians, ISA-95 integration, Unified Namespace and electronic batch records that give every system and every team one version of the truth.

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Digital Transformation

Most plants are integrated point to point. Every new system needs another custom interface and creates another version of the truth.

We replace that with a single integration layer: data is captured, named and modelled once, then used by MES, LIMS, analytics and the cloud through standard interfaces. The result is stable integration, consistent data and faster delivery of every new use case.

What We Do

Unified Namespace and manufacturing data integration

Broker-based, publish/subscribe architectures using HiveMQ, HighByte and Ignition, with a common naming standard and data model based on the ISA-95 asset hierarchy.

Data historians

Design, deployment and upgrade of AVEVA PI System, Canary and other historians, including high-availability architectures and asset models in PI AF.

MES and enterprise integration

Connecting the shop floor to MES, LIMS, CMMS, ERP and the cloud, so production orders and batch data move without manual re-entry.

Paperless manufacturing and electronic batch records

 Electronic batch reports, review by exception and integration with your EBR, replacing printed and signed paper records.

Industrial DataOps

Data quality, lifecycle management and governance, so data stays reliable as sites and use cases are added.

Who It's For

Heads of Digital, MES and automation architects, and IT/OT leaders building a data foundation across one or many sites. Also quality teams moving batch records and reports off paper.

Our Approach

Assess

Map systems, data flows and interfaces.

Outcome: an integration roadmap prioritised by value.

Design

Architecture, naming standard and data model.

Outcome: one standard every site can reuse.

Deliver

Prove it on one unit or line, then extend.

Outcome: early value with contained risk.

Validate

Risk-based validation of GxP data flows and reports.

Outcome: data quality can rely on for release decisions.

Support

Monitor, maintain and add new data products.

Outcome: a platform that grows with your use cases.

Our Technologies & Partners

Tursted across regulated manufacturing

works across a broad range of industrial automation platforms and technologies, including: 

Compliance & Validation

Réalta Technologies supports delivery within:

  • Data integrity to ALCOA+ principles
  • Audit trails and electronic records under 21 CFR Part 11 and EU GMP Annex 11
  • GAMP 5 validation of interfaces and reports

Upgrades are planned to preserve the validated state wherever possible.

Insights and Perspectives

Ideas for more connected
manufacturing

Technical insight, practical guidance and real-world thinking from Réalta specialists.

REALTED CASE STUDIES

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DIGITAL TRANSFORMATION

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End-to-end automation, digital transformation and AI solutions for regulated environments.

UNITED STATES

+1 302 509 4401

IRELAND

+353 21 243 9113

GLOBAL CAPACITY

Ireland - Unites States - India