SERVICE 01/06
Automation designed, commissioned and qualified by one team
PLC, DCS, SCADA and line integration for regulated plants, from greenfield commissioning to legacy controls migration.
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Advanced Automation
Automation is where every digital programme starts. If equipment is not connected, controlled and qualified properly, nothing built on top of it can be trusted. Our automation engineers deliver control systems on DeltaV, Siemens and Rockwell platforms across pharma, biopharma and medical device sites, and own commissioning and qualification through to handover.
We design, develop and support automation systems across a wide range of platforms and architectures. From standalone equipment to site-wide control environments, we help manufacturers build stable, scalable automation foundations.
Capabilities include:
- PLC programming and upgrades
- SCADA and HMI development
- Distributed Control Systems (DCS)
- Batch control systems
- Alarm management and optimisation
- Legacy system modernisation
What We Do
Controls Systems Engineering
Design, configuration and programming of PLC, DCS and SCADA systems, including ISA-88 batch control on DeltaV and Rockwell FactoryTalk Batch.
Line & Equipment Integration
Integrating new automated lines into your facility. We manage the machine supplier, the facility interfaces and all automation C&Q activity end to end.
OT Networks & Cybersecurity
OT network design and segmentation to IEC 62443, and connecting standalone equipment to the network so its data can be used.
Commissioning & Qualification
Experienced engineers embedded in your site team to support C&Q during critical project phases.
Who It's For
Engineering Directors, Automation Leads and Project Managers delivering capital projects, new line introductions or obsolescence programmes in pharmaceutical, biopharma, medical device and food & beverage manufacturing.
Our Approach
Assess
Review of existing control systems, equipment and documentation.
Outcome: scope and risks understood before design starts.
Design
Functional and design specifications, network architecture and test strategy.
Outcome: approved designs aligned to your validation plan.
Deliver
Configuration, FAT, SAT, installation and commissioning.
Outcome: equipment running to schedule.
Validate
IQ and OQ execution and documentation to GAMP 5.
Outcome: qualified systems ready for audit.
Support
Hypercare, change control and ongoing support.
Outcome: stable operation after handover.
Our Technologies & Partners
Tursted across regulated manufacturing
works across a broad range of industrial automation platforms and technologies, including:
Compliance & Validation
Automation systems within regulated industries must be designed with compliance in mind from day one.
Réalta Technologies supports delivery within:
- GAMP5 for automated systems
- 21 CFR Part 11 and EU GMP Annex 11 for electronic records and audit trails
- IEC 62443 for OT security and qualification under your change control procedures
Compliance is integrated into our delivery approach, not treated as a separate exercise after implementation.
Insights and Perspectives
Ideas for more connected
manufacturing
Technical insight, practical guidance and real-world thinking from Réalta specialists.
REALTED CASE STUDIES
ADVANCED AUTOMATION
Planning a line introduction or controls upgrade?
Talk to an automation engineer.
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End-to-end automation, digital transformation and AI solutions for regulated environments.
UNITED STATES
+1 302 509 4401
IRELAND
+353 21 243 9113
GLOBAL CAPACITY
Ireland - Unites States - India