SERVICE 03/06

AI that starts with data you can trust

Data engineering, analytics and AI that turn contextualised plant data into decisions on throughput, quality and downtime.

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AI & Advanced Analytics

Every manufacturer wants AI. Most plants are not ready for it, because their data is not captured, contextualised or trusted. We build that foundation first, then apply the analytics and models that solve a specific problem: a bottleneck, a source of batch variation, a recurring alarm.

Because we also do the automation and integration work, we can fix data problems at source rather than working around them.

What We Do

Data engineering and industrial data platforms

Pipelines, lakehouses and medallion architectures on Databricks and the cloud, refining raw data into business-ready datasets.

OEE and production performance

Real-time OEE, downtime and loss analysis across lines, machines and sites.

Batch and process analytics

Golden batch analysis, batch comparison, cycle-time and variation analysis, and root cause investigation.

Predictive analytics and AI

Anomaly detection, predictive maintenance and quality, machine learning models and generative AI applied to operations.

Visualisation and reporting

Dashboards and reports in Power BI, PI Vision, Tableau and Seeq, designed with the people who will use them on shift.

Who It's For

Operations and engineering leaders chasing throughput, yield or downtime targets. Process engineers and technical operations teams who need faster root cause analysis. Digital leaders building a data platform that will support AI.

Our Approach

Assess

Define the business question and test the data available to answer it.

Outcome: a use case with a measurable target.

Design

Data model, analytical approach and user views.

Outcome: a solution built around how your teams work.

Deliver

Build, test with users and iterate.

Outcome: insight in the hands of the people who act on it.

Validate

Verify data and models, and validate where outputs support GxP decisions.

Outcome: results quality can stand behind.

Support

Monitor model performance and extend to new use cases.

Outcome: value that builds over time.

Our Technologies & Partners

Tursted across regulated manufacturing

works across a broad range of industrial automation platforms and technologies, including: 

Compliance & Validation

Automation systems within regulated industries must be designed with compliance in mind from day one.

Réalta Technologies supports delivery within:

  • GAMP5 for automated systems
  • 21 CFR Part 11 and EU GMP Annex 11 for electronic records and audit trails
  • IEC 62443 for OT security and qualification under your change control procedures

Compliance is integrated into our delivery approach, not treated as a separate exercise after implementation.

Insights and Perspectives

Ideas for more connected
manufacturing

Technical insight, practical guidance and real-world thinking from Réalta specialists.

REALTED CASE STUDIES

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AI & ADVANCED ANALYTICS

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End-to-end automation, digital transformation and AI solutions for regulated environments.

UNITED STATES

+1 302 509 4401

IRELAND

+353 21 243 9113

GLOBAL CAPACITY

Ireland - Unites States - India