INDUSTRY 01/04
Consistency, traceability and OEE
at food-industry speed
Automation, data and analytics for food, beverage and ingredients manufacturers working to tight margins and strict food safety rules.
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Why Réalta
Food and beverage manufacturers face many of the same pressures as pharma (traceability, consistency, audit readiness) at higher volumes and lower margins. We bring the data discipline we have built in life sciences to batch and continuous processes in food, flavours and ingredients.
The Pressures You Face
Margins are thin, volumes are high and a single quality failure can mean a recall.
- Batch-to-batch variation that affects quality and yield
- Downtime and losses that are not measured consistently across lines
- Traceability from raw material to finished product
- Energy costs and sustainability targets that need reliable data
How We Help
OEE and downtime
A standard, multi-plant OEE application with one definition of OEE, three-level downtime codes and Power BI reporting.
Batch consistency
Batch comparison, golden batch profiles and Six Sigma charts built on your historian data.
Traceability and genealogy
Linking batches, recipes and process data from intake to dispatch.
Energy and sustainability data
Metering and utility data captured and reported alongside production.
Automation and line integration
PLC and SCADA engineering for new and existing lines.
Regulatory landscape we work within
- EU General Food Law (Regulation (EC) No 178/2002)
- US Food Safety Modernization Act (FSMA)
- ISO 22000
- FSSC 22000
- HACCP
Our Technologies & Partners
Tursted across regulated manufacturing
works across a broad range of industrial automation platforms and technologies, including:
Insights and Perspectives
Ideas for more connected
manufacturing
Technical insight, practical guidance and real-world thinking from Réalta specialists.
REALTED CASE STUDIES
FOOD & BEVERAGE
Want consistent batches and one view of OEE?
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End-to-end automation, digital transformation and AI solutions for regulated environments.
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+1 302 509 4401
IRELAND
+353 21 243 9113
GLOBAL CAPACITY
Ireland - Unites States - India